QLFM-1100C

Speed
10-100
m/min
Recommended Paper Thickness
100-500
g
Max. Paper Size
1080×1000
mm
Min. Paper Size
350×285
mm
Total Weight
10500
kg
General Power Consumption
80
kw
Overall Dimensions
11400×2600×2700
mm
Introduction

The QLFM-1100C is a fully automatic vertical laminating and embossing machine developed for premium sheet-fed printing and packaging applications. It combines hot powder cleaning, film lamination, chain knife sheet separation, embossing and automatic stacking in one integrated production line.

Before lamination, the hot powder cleaning unit removes loose spray powder and surface contamination from printed sheets. This helps create a cleaner contact surface for adhesive or thermal film bonding and supports more consistent appearance across the finished sheet.

During production, the automatic feeder delivers paper continuously into the laminating section. The film unwinding and tension control system maintains stable film alignment, while electromagnetic heating and hot-air circulation provide controlled heating and drying for water-based adhesive, oil-based adhesive and thermal film applications. Hydraulic pressure then bonds the film evenly to the paper surface.

After lamination, the chain knife cutting system separates BOPP, PVC, PET, metalized film and selected specialty materials between sheets. The integrated embossing unit can then form decorative textures, patterns or characters on the laminated surface, adding tactile and visual effects for book covers, gift boxes, premium cartons, labels and other high-value printed products.

Finished sheets are counted, aligned and collected by the automatic stacker. PLC control and a touchscreen interface allow operators to monitor feeding, cleaning, heating, tension, lamination, cutting, embossing and delivery from one control platform, supporting production speeds up to 100 m/min.

Functions & Features
  • Automatic High Speed Feeder: Adopt a high-speed pneumatic offset feeder, speed up to 100m/min. The pre-stacking system can realize non-stop feeding, obviously improving work efficiency.
  • High Accuracy Lap Control: Servo-controlled lap within ±2mm, synchronizes with feeder, high accuracy front lay, and pneumatic side lay regulator ensure accurate and stable position.
  • Automatic Shutdown Protection System: Equipped with photoelectrically controlled automatic shutdown protection devices, in case of paper shortage, paper broken and paper overlap.
  • Drying And Heating System: The 800mm diameter large heating roller equipped with an electromagnetic heating device, at the same time supported with Hot Air Cycle System, can realize high speed booting and heating in 5~10 minutes, 2 times faster than traditional oil heating devices, meanwhile saving much power consumption.
  • Automatic Hydraulic System: The hydraulic system automatically provides stable and large pressure to ensure high-quality lamination.
  • Man-machine Interface System: Equipped with a 10-inch color touch screen, easy and convenient to operate. The operator can view the machine's working status at any time from the touch screen.
  • Air Shaft and Tension Control System: Adopt an air shaft, easy to load film, accurate film position by the graduation of the air shaft. At the same time, the intelligent tension system makes it easy to control the tension of the film and increase the laminating performance.
  • Highly Accurate Slitting System: Equipped with the latest technology hot knife cutting system in the industry, assisted with a disc knife, which can quickly and perfectly cut all kinds of films such as PET, PVC, BOPP, aluminized film, and so on.
  • Anti-Curvature System: Adopt a corrugated delivery and anti-curvature system, especially designed for thin paper, to avoid paper curvature.
  • Automatic Stacker: Equipped with an IR sensor, it automatically counts the sheets. A three-direction high-speed pneumatic stacker can collect the sheets automatically and flat without stopping.
Standard & Optional Features
Standard Equipment:
  • Automatic Feeding Unit
  • Hot Powder Cleaner
  • Embossing Unit
  • Lamination Unit
  • Disc Knife Slitter
  • Chain Knife Slitter
  • Automatic paper stacking unit
FAQ
Find Q&A related to customization andservices for gravure printing presses:
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Q1:
What's your Lead Time
A
Regularly, within 30 days after payment of the deposit.
Q2:
Packaging?
A
Adopts moisture-proof and shock-proof packaging, which is suitable for long-distance road transportation and various types of weather conditions.
Q3:
How about After-Sales Service?
A
We provide a 1-year warranty period. During the period, we supply the spare parts for free for replacement in case of any quality problem. And you will enjoy lifetime technical support from our professional after-sales team.
Q4:
Do you have an engineer available for installation, training, and test to my factory?
A
Don't worry, of course we have. All the machines have been adjusted and tested well in our workshop. But if you require, our engineer will come to your factory for technical support. You just pay for the VISA, round air tickets, salary of 100 USD/day, and provide food and accommodation upon final confirmation.
Q5:
Any certifications?
A
Yes, all the machines have passed ISO9001 and CE certification. And we have several patents about the chain knife, heating roller, and powder cleaning.
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